General Description
The proposed Steel Pipe Production Line is a combination of equipment installed in a line for the production of High FrequencyInduction Welded (HFIW) carbon steel tubes. The process involved is cold forming of carbon steel strip in circular shape,longitudinal welding, sizing, converting into specified shape and cutting to pre determined length. Ф127 high-frequency welded tube mill line is designed to produce round tubes with diameter of Φ48～Φ127mm with wall thickness of 1.0～4.0mm and square/rectangular tubes of corresponding size. This line utilizes roll forming to process steel strip into various shapes. Using high frequency induction heating, this line is capable of producing section material of various diameters and sizes by squeezing weld seam together into closed shape. The products conform to BS/ASTM Standard. Adopting the advantages of the equipment of the same kind at home and abroad, each element of the line is designed with new ideas. The application of advanced technology, PLC automatic control system and British Eurasia Digital speed regulating unit ensure that the production line works reliably,operates and maintains easily. Being the best production line in China, it can also compete with the advanced ones in the world.

Basic Configuration

{steel strip} --- un-coiler --- (opener & straightener & pincher & leveler) --- strip-head shearer & butt welder station --- vertical cage accumulator or horizontal spiral accumulator loop --- forming M/C (main driving unit + flattening unit + breakdown section + fin pass section +seam guiding stand + high frequency induction welding system + squeeze welding roller stand + outside scrafing unit + horizontal ironing stand) --- emulsion cooling section --- sizing M/C (main driving unit + sizing section + speed testing unit + straightener + pull-out stand) --- CNC flying saw under computer control --- conveyor table.

Why Choose us?

• Focus on motion control for 25+ years, customize equipment,Independent research and development, production and sales, no middlemen make a difference
• Many years export experience, serves hundreds clients in 60 countries
• Top engineer team, advanced production process, maximize returns for client
• 24 hours online service, excellent service system
• Smart factory full-line solution integration, providing high-quality control solutions, saving customers a lot of time and costs.

Advantages

√ High production efficiency, line speed can be up to 50m/min.
√ High yielding, the machine works stably at a high speed, which improves the yielding of products.
√ Low wastage, low unit wastage and low production cost.
√ High accuracy, diameter error is only 0.5/100 of the pipe OD
Technical Flow Of The Production Line

Parameter list

Q: Are you a manufacturer?
A: Yes, we are a manufacturer. We have 4 factories ( Machining, Assembling, Heat treatment, and Moulding ). We also have our own R&D department. Welcome to visit us.
Q: What kind of payment term do you do?
A: We do T/T.
Q: What info do you need before giving me the price and proposal?
A: Since we design individual machines based on our customer's requirements, we need your desired products' basic dimensions, including all the pipe diameter(or tube length), thickness range, usage, raw material steel grade, coil weight, and degree of automation.
Q: What should I do if I just start a new business?
A: Contact us immediately, we provide a free consultant for pre-sales service. Also, we can help you solve the raw material (steel coil) purchase, worker training, international market price, and more.
Q: How do you do QA?
A: We have a special team to do strict QA, this is one of our strengths:
(1)Every gearbox will be tested for 8 hours with oil inside to guarantee there is no leak.
(2)Every shaft will be inspected for centering jumpiness.
(3)Every roller will be checked to make sure it's in the range of tolerance critical parts will be inspected for all dimensions.
Q: Why I should choose you? what are the differences between you and other Chinese suppliers?
A: We are concentrating on pipe-making machines for more than 20 years. We have constructed many steady trading partners in Asia, Africa, the middle east, Europe, and South America throughout the years. Our innovative designed production line and every single unit of the production line are economical and practical.

ZTZG is one of three executive directors of 'China Steel Structure Association' 

and one of China's top ten pipe making machinery brands. 

With over 20 years of sales and R&D, ZTZG has acheived multiple China's first along with

several patents that lead the pipe making industry in China. We look foward to make

better, steadier, and more economical machines in the future.